2014 witnessed our peak in terms of design capacity. The senior developers from Sony visited us and asked us to design LED TV packaging. They sought air column packaging materials with only four corners wrapped, which was an overturn of traditional expandable polystyrene packaging! We were surprised at how the conservative Japanese produced such bold designs. It was no wonder that Sony has always been one of the leading enterprises in Japan. The constant bold innovation contributed to their achievements.

After constant tests and designs, we finally completed developing a kind of packaging meeting all the testing conditions listed by Sony. Moreover, the original cartons were 26% scaled down to considerably reduce the delivery expenses of Sony. In addition, due to the little space occupied, our packaging materials could be immediately sent to each production base of Sony throughout the world (e.g., Mexico, Brazil, Slovakia, and Malaysia) which also saved the molding costs. Each product was in different shape but all of them were required to be equipped with a set of mould. There might be more than 60 types of models of Sony’s products and multiplies more than 5 production bases, which might spend over 1 million dollars on moulds. What’s more, there are new machines developed each year! Our air column buffer is designed to meet common needs which can be applicable to all the machine types with two dimensions.